Questions & answers
Frequently asked questions
19 questions that come up before and during an acrylic fabrication project, answered the way we would answer them in an email — including the parts that are inconvenient. If you need a price against a drawing rather than general guidance, send it to an engineer and you will get a specific answer for your geometry.
Ordering, quantities and logistics
Can't find your answer? Ask us directly — you'll get a real answer from the person who would run your job.
Ask a questionWhat is your minimum order quantity?
There is no fixed minimum. Small runs and one-off prototypes are welcome, and the unit price simply reflects the tooling and setup involved. For production quantities, cost per unit drops sharply once tooling is amortised, so it is worth telling us your realistic annual volume as well as your first order.
What files do you need to quote?
Ideally a 2D drawing (DWG, DXF or PDF) or a 3D model (STEP, STP or IGES). If you do not have those, a dimensioned sketch, a photo of an existing unit with approximate sizes, or even a clear description is enough to start — we will come back with the questions we need answered.
How long does production take?
Typical production runs take 7–15 working days after drawing approval and deposit, depending on quantity, finishing complexity, and whether new tooling or a sample is required. Sampling adds roughly 5–10 days. We confirm a firm schedule with your quotation so you can plan a launch date around it.
Do you keep our designs confidential?
Yes. We do not publish client drawings, and we are happy to sign a mutual non-disclosure agreement before you share files. Your tooling and designs are not used for any other customer.
Can you match a specific brand colour?
Yes. Screen printing and UV digital printing are matched to Pantone references or to a physical sample you send. For colour-critical work we produce a printed sample for your approval before the run.
Which countries do you ship to?
We ship worldwide, with regular production for customers in the United States, Australia, Japan, the European Union and the Middle East. We can ship to your own address or directly to a fulfilment centre or your client.
Can you work from a photo of a competitor display?
We can, and we will tell you honestly what we can and cannot infer from it. Photographs rarely show wall thickness, joint construction or internal fixings, so we usually need a few dimensions from you or from a physical sample to quote accurately.
What if the units arrive damaged?
Photograph the packaging and contents before unpacking further, and send them to us within seven days of delivery. We ship with protective film and foam-lined cartons designed for the journey, and we will replace manufacturing defects and transit damage on a documented claim.
How it is manufactured
Can't find your answer? Ask us directly — you'll get a real answer from the person who would run your job.
Ask a questionWhat tolerances can you hold?
Our standard cutting tolerance is ±0.2 mm on CNC-routed profiles, tightening on specific features when a drawing calls for it. Acrylic moves with temperature and humidity, so we will flag any tolerance that will not hold in service — even if it can be machined — before you commit to it.
Which acrylic grades do you work with?
Cast and extruded acrylic in clear, opal, coloured, frosted, mirrored and anti-reflective grades, plus impact-modified sheet for high-traffic retail and PETG where chemical resistance or toughness matters more than optical clarity. Cast acrylic machines and polishes better; extruded is more economical for simple flat work.
How do you achieve a clear edge?
Diamond polishing for a flat, optically clear edge, and flame polishing where a rounded or glossier profile suits the design. Both are done by hand on complex geometry, which is why edge finish is one of the last things to be automated away — and one of the first things a buyer notices.
Can you integrate lighting, locks or hardware?
Yes. We routinely integrate edge-lit and backlit LED assemblies, concealed cable routing, cam locks and keyed locks, hinges, magnetic catches, and metal standoffs or brackets. Send the hardware specification or let us propose one.
How do you control quality?
Three checkpoints: incoming material inspection against the sheet specification, in-process dimensional checks against the drawing, and a pre-shipment inspection covering dimensions, finish, hardware function and appearance. Photographs and the inspection record accompany each shipment.
How are displays packed for export?
Units are wrapped in protective film, corner-protected, and packed in foam-lined double-wall cartons, with custom timber crating for large or fragile assemblies. Packing is tested against the transit mode you choose, because sea freight and air freight stress a carton very differently.
Designing the unit
Can't find your answer? Ask us directly — you'll get a real answer from the person who would run your job.
Ask a questionHow thick should the acrylic be?
As a rule: 3 mm for small cosmetic and jewellery fitments, 5 mm for countertop stands holding light product, 8–10 mm for shelving and larger freestanding units, and 15–20 mm where the unit is structural or needs to read as substantial. Span matters more than load — an unsupported 600 mm shelf needs bracing or thicker material regardless of what it holds.
Can you produce a display that assembles flat for shipping?
Yes, and for volume retail rollouts it is usually the right answer. Knock-down designs with solvent-welded or mechanically fixed joints cut freight volume dramatically. The trade-off is assembly time in store, so we weigh that against your installation process before recommending it.
Can the unit be branded?
Screen printing is the most durable and colour-accurate option for logos and repeated graphics. UV digital printing suits short runs and full-colour artwork. Laser engraving gives a permanent, subtle mark that will not wear off, and is often used for serial numbers and subtle branding on blocks and awards.
Will acrylic yellow or craze over time?
Quality cast acrylic with UV stabilisation holds clarity for many years indoors. Crazing is almost always caused by stress from over-tight fixings or by contact with solvents, not by the material itself — which is why we design joints and mounting points to avoid built-in stress.
Can you make a display IP-rated or weather-resistant?
Acrylic housings can be gasketed and sealed for outdoor or wash-down use, but acrylic is not the ideal material for prolonged UV exposure or aggressive chemicals. Tell us the environment and we will say plainly whether acrylic is the right choice or whether polycarbonate or another material serves you better.
Where to go next
Short answers are useful for a first enquiry. For something you can specify from, these pages carry the detail — and if neither answers it, ask us directly rather than guessing.
Request a quote
Send a drawing, a dimensioned sketch or a photo. An engineer replies with manufacturability notes, pricing and a lead time — normally within one business day.
Start a quoteManufacturing capabilities
What our machines and operators actually do: CNC routing and laser cutting, thermoforming, diamond and flame polishing, solvent and UV bonding, screen printing and assembly.
See the capabilitiesProduct range
Display stands, countertop units, boxes and cases, trays, blocks and storage housings — each with the engineering notes that matter for that family.
Browse productsMaterials & finishes
Cast versus extruded acrylic, PETG, polycarbonate, thickness guidance by application, and every edge and surface finish we offer.
Read the referenceStill working out what the display should be? The materials and finishes reference is the fastest way to understand the trade-offs, and the factory page shows the machines and the three quality checkpoints behind every batch. Existing customers with an order in progress should contact their account manager directly.
Ask a question we have not answered
Send your drawing or a photo and the question that goes with it. You will get an answer from the engineer who would run the job, not a canned reply — and an honest one if acrylic is the wrong material for it.
- 1Send drawings, files or a photo
- 2Engineer reviews and quotes
- 3Sample, approve, produce